The RWCA is a robotic welding arm equipped with an advanced manipulator, enabling welding applications far beyond the capabilities of conventional welding arms. This system allows for welding of curved joints or lines oriented in 3D space without the need to reposition the workpiece. It is particularly well-suited for spatial structures, including joints in areas inaccessible to traditional solutions. An optional plasma cutting kit is also available for increased versatility.
The WA Compact Welding System is an advanced and versatile welding solution designed for making both continuous and stitch butt and fillet welds using the MIG/MAG method. The system provides efficient joint tracking for active compensation of torch position vertically and horizontally with and without oscillation. WA Compact supports welding with different oscillation patterns, including straight, triangle, trapezoid, and square, enhancing its adaptability to various welding tasks. It is ideally suited for industrial applications, providing an efficient and budget-friendly option for workshops and large industrial plants.
| Voltage | 1~ 110–120 V, 50–60 Hz 1~ 220–240 V, 50–60 Hz |
| Power | 200 W |
| Torch type | MIG/MAG |
| MIG/MAG torch diameter | 16–22 mm (5/8″–55/64″) |
| Horizontal speed | 0,05–2,5 m/min (2–98 inch/min) |
| Standard torch travel length * | 3.5 m |
| Standard overall track length * | 4 m |
| * Can be extended by a 2 m long track section to maximum 20 m total length | Option |
| Cable chain in custom lengths on request | Option |
| Oscillation type | Linear |
| Weld path | Straight, triangle, trapezoid, square |
| Oscillation width | 0–11,4 cm (0–4 31/64″) |
| Oscillation speed | 0,1–2 m/min (4–79 inch/min) |
| Oscillation dwell time at center and on ends | 0–5 s |
| Maximum oscillator pulling force | 50 N |
| Allowed ambient temperature during operation | 0–40°C (32–104°F) |
| Weight | 950 kg (2095 lbs) |
The Mini Column and Boom System is capable of circumferential welding of pipe elements, flanges and fasteners such as elbows, tees etc. The modular design allows for versatile use and easy configuration of the system elements to perform various welding applications. Depending on the task at hand, the Mini Column and Boom System can be used in a basic or more advanced configuration.
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the following components:
Features:
The most important feature and advantage of PPCM-650 is its user-friendly software, including a wide scope of standard macros representing the typical cutting shapes. An integrated library of macros allows for the parametric definition of typical pipe joints and fast shape programming on-site directly from the machines’ control panel just after a short training. Off-line programming is also possible by means of dedicated PPCM SIM PC software containing the same macros library. Pipe joints can be prepared remotely in the office to keep the machine operating, increasing process efficiency and reducing downtime.
| Pipe OD diameter | 50 - 650 mm (2-26") |
| Max. pipe length | 6 or 12 m (19 or 39 ft.) |
| Pipe weight | up to 3 000 kg |
| Wall thickness | 3 – 50 mm |
| Max. cutting angle | 45 degree |
| Cutting method | Oxy-Acetylene Oxy-Propane (Option) Plasma (Option) |
| Ignition: Oxy-fuel / Plasma | Manual / Automatic |
| Pipe support | 2 pcs for up to 6-meter long pipes 4 pcs for up to 12-meter long pipes Additional supports on request |
| Vertical oval compensation mechanism | Included |
| Airconditioning of control cabinet | Available as Option |
| Menu language | English, Croatian, Finnish, French, Russian, Turkish Other languages on request |
| Fume exhaust system | Available as Option |
| Auto nesting of multiple parts | Available as Option |
| Transfer of NC data from CAD: Tekla files, SAT, STEP, IFC, Excel etc. files thru LANTEK flex 3D |
Available as Option |
The CNC-controlled Pipe Profile Cutting Machine allows 3D cutting/beveling using oxy-fuel or plasma. Advanced design and top-quality components enable fast and efficient cutting with top-quality results. The most important feature and advantage of PPCM-1500 is its user-friendly software, including a wide scope of standard macros representing the typical cutting shapes. An integrated library of macros allows for parametric definition of typical pipe joints and fast shape programming on-site directly from the machines’ control panel just after a short training. Off-line programming is also possible using dedicated PPCM SIM PC software containing the same macros’ library. Pipe joints can be prepared remotely in the office to keep the machine operating, increasing process efficiency and reducing downtime.
| Pipe OD diameter | 100 - 1524 mm (4-60") |
| Max. pipe length | 6 or 12 m (19 or 39 ft.) |
| Pipe weight | up to 10 000 kg |
| Wall thickness | 3 – 50 mm |
| Max. cutting angle | 45 degree |
| Cutting method | Oxy-Acetylene Oxy-Propane (Option) Plasma (Option) |
| Ignition: Oxy-fuel / Plasma | Manual / Automatic |
| Pipe support | 2 pcs for up to 6-meter long pipes 4 pcs for up to 12-meter long pipes Additional supports on request |
| Vertical oval compensation mechanism | Included |
| Airconditioning of control cabinet | Available as Option |
| Menu language | English, Croatian, Finnish, French, Russian, Turkish Other languages on request |
| Fume exhaust system | Available as Option |
| Auto nesting of multiple parts | Available as Option |
| Transfer of NC data from CAD: Tekla files, SAT, STEP, IFC, Excel etc. files thru LANTEK flex 3D |
Available as Option |
MCM machines are true portable CNC scanning, cutting, beveling, and welding machines that eliminate the biggest bottleneck in steel wind tower production On & Offshore! MCM 3D Oxy-fuel CNC 3D cutting & beveling head ensures top-quality welding preparation each time! MCM SAW ACDC welding head/processes that increase deposition rate, and boost productivity will significantly reduce the largest component of welding costs – labor and overhead!
| Tower section ID | Max. width/length of door/ ventilation frame |
|
| MCM Mini | Min. 3.0 m | Up to 0.5 x 1 m |
| MCM 1000 | Min. 3.5 m | Up to 1 x 2.0 m |
| MCM 4000 S Min. |
Min. 3.9 m | Up to 1.28 x 4 m |
| MCM 4500 Onshore | Min. 4.3 m | Up to 1.4 x 4.5 m |
| MCM 5000+ | Min. 4.9 m | Upon request |
| CNC 3D Oxy-fuel straight cut/bevel head | YES | |
| CNC 3D SAW ACDC | Recommended (optional) | |
| Max. SAW wire electrode diameter | 4.00mm | |
| Min. / Max. welding dep. rate at 100% duty cycle | 6 kg/hour / 12 kg/hour | |
| Heat Input | min. 21.6 kJ/cm / 39 kJ/cm | |
| One-man Operation | YES |
Gantry Welding System is intended for longitudinal welding of long structural beams with web in vertical position and with active compensation of working positions of torches. It can be integrated with MIG/MAG or SAW welding equipment according to particular customer’s needs.
The standard version comprises 5 numerically controlled axes, controlled by a computer system with TFT graphic display. Active compensation of position of both torches with regard to the welding seam enables precision of 0,1 mm. The system comprises a high-precision maintenance-free, planetary gearbox and all axes are powered by high-class servo motors controlled by a digital inverter. High-precision linear guides ensure precise and smooth motion of all system axes. The torch holders are fitted on machine’s supports through anti-collision joints. It’s rigid and heavy duty construction is based on aluminum section profiles.
Automatic longitudinal welding with joint tracking system for structural beam types H, I, T, L, HKS, HSQ and tapered. It includes a mechanical automated seam tracking system and is suitable for SAW / GMAW welding process. WA 1000 / WA 1500 allows programming the welding sequence and welding parameters in an automatic cycle.
| Length of track / welding | 13m / 12m 16m/15m 19m/18m Upon request 19m+ |
| Max workpiece height WA 1000 / WA 1500 | 1m (39.4”) / 1.5m (60”) |
| Max welding speed | Up to 1 m/min solid wire |
| Possibility to implement additional functionality e.g. welding length, intermittent welds |
YES |
| Welding power sources up to 90kg (198 lbs)/each |
YES |
| Possibility of changing welding parameters during welding process “on the fly |
Option |
| Fume extraction system (recommended) | Recommended option for operator safety |
Automatic longitudinal top quality MIG-MAG or SAW welding of long structural Box beams and H, I, T, HKS, HSQ also automotive chassis for long truck/train beams. Single or multipass automatic fillet/butt welding with an electromechanical joint tracking system. Minimized welding defects and reduced non-productive time and it’s one-man operation!
| Length of track / welding | 13 m / 10 m Customized length upon request |
| Max workpiece height | 1.5 m (60”) |
| Max welding speed | Up to 1 m / min. |
| Possibility to implement additional functionality e.g. welding length, intermittent welds | YES |
| Max. welding current | 700 A |
| Possibility of changing welding parameters during welding process “on the fly” | Option |
| Basic flux recovery system | Yes |
| Advanced flux recovery system | Upon request |
Promotech manufactures a wide range of customized Column&Booms. Depending on the request Column&Booms will be delivered with SAW SINGLE OR TANDEM, MIG/MAG, TIG or PLASMA
welding head and selected optional items like welding positioners, rotators, fit up bed rollers/turning rolls. 24 months extended warranty.
PROMOTECH offers modular workstation capable of circumferential welding of pipe elements, flanges and fasteners such as elbows, tees etc. The modular design allows for versatile use and easy adaptation of the system devices to perform various applications such as welds with oscillation, hard facing and many others.
| Premium 300 | Premium 750 | |
|---|---|---|
| Speed range min/max | 0,12 – 2,4 rpm | 0,035 - 1,4 rpm |
| Max load capacity | 300 kg | 750 kg |
| Mass center offset at a 900 tilt | up to 100mm | up to 150 mm |
| Faceplate diameter | 630 mm | 920 mm |
| Tilt angle range | 0–90° | 0-135° |
| Tilt angle adjustment | manually | motorized |
| Hollow-shaft inside dimeter | 28 mm | 28 mm |
| Max welding current transfer | 400 A | 550-600A |
| Voltage | 220–240 V, 50–60 Hz 100–120 V, 50–60 Hz | 3x400V 50/60 Hz |
The welding positioners enable round or tubular pieces of metal to be rotated easily, provide better weld seam accessibility, can help produce high-quality welds, and increase deposition rates. The frequency inverter ensures continuous speed adjustment and speed stabilization at the set value.
They reduce time and effort for the welders, who can focus on their job with no need to constantly move around their workspace in order to get the best position. The compact design takes up minimal floor space, and tilting up to 90 degrees improves the ergonomics of the workspace.
The selection of various auxiliary accessories makes it possible to create an advanced modular welding station and customize it depending on required welding or cutting applications to maximize production efficiency.
| PRO-WP 150 | PRO-WP 300 | |
| Voltage | 1~ 220–240 V, 50–60 Hz | 1~ 100–120 V, 50–60 Hz |
| Power | 0,25 kW | 0,25 kW |
| Speed range min/max | 0,12 - 2,4 rpm | 0,12 - 2,4 rpm |
| Max load capacity | 150 kg (331 lbs) | 300 kg (661 lbs) |
| Mass center offset from the table at a 90° tilt | up to 100 mm | up to 100 mm |
| Faceplate diameter | 450 mm (17.7”) | 630 mm (24.8”) |
| Hollow-shaft inside diameter | 28 mm (1.1”) | 28 mm (1.1”) |
| Tilting range with continuous angle adjustment | 0-90° | 0-90° |
| Tilting | manual | manual |
| Max. welding current transfer | 400 A | 400 A |
| Weight | 115 kg (254 lbs) | 150 kg (330 lbs) |
| Product code: | PZY-0681-10-10-00-0 | PZY-0682-10-10-00-0 |
The frequency inverter ensures continuous speed adjustment and speed stabilization at the set value. They reduce time and effort for the welders, who can focus on their job with no need to constantly move around their workspace in order to get the best position. The compact design takes up minimal floor space and tilting up to 90 degrees improves the ergonomics of the workspace. The selection of various auxiliary accessories makes it possible to create an advanced modular welding station and customize it depending on required welding or cutting applications to maximize production efficiency.
| PRO-WP 150 | PRO-WP 300 | |
| Voltage | 1~ 220–240 V, 50–60 Hz | 1~ 100–120 V, 50–60 Hz |
| Power | 0,25 kW | 0,25 kW |
| Speed range min/max | 0,12 - 2,4 rpm | 0,12 - 2,4 rpm |
| Max load capacity | 150 kg (331 lbs) | 300 kg (661 lbs) |
| Mass center offset from the table at a 90° tilt | up to 100 mm | up to 100 mm |
| Faceplate diameter | 450 mm (17.7”) | 630 mm (24.8”) |
| Hollow-shaft inside diameter | 28 mm (1.1”) | 28 mm (1.1”) |
| Tilting range with continuous angle adjustment | 0-90° | 0-90° |
| Tilting | manual | manual |
| Max. welding current transfer | 400 A | 400 A |
| Weight | 115 kg (254 lbs) | 150 kg (330 lbs) |
| Product code: | PZY-0681-10-10-00-0 | PZY-0682-10-10-00-0 |
The Joint Tracking System automatically guides the welding torch accurately with respect to the weld joint along two axes. It is suitable for GMAW, GTAW, FCAW, and SAW applications and can be fitted to column and boom welding manipulators, gantry welding systems, and other purpose-designed welding systems.
The electro-mechanical seam tracking system maintains the correct position of the welding torch relative to the welding groove established at the start. Any changes in the inclination of the tracking sensor tip generate an electrical signal, resulting in active compensation of the torch position and its movement, up to 200 mm in both axes of a standard motorized cross-slide system. The movement range can be customized upon customer request.
| Voltage | 230 V, 50/60 Hz + PE |
| Power | 500 W |
| Cross slide vertical movement range (up-down axis)* | 200 mm (7.9’’) |
| Cross slide horizontal movement range (right-left axis)* | 200 mm (7.9’’) |
| Cross slide horizontal movement speed (right-left axis) | 360 mm/min (14.2 in/min) |
| Cross slide horizontal movement speed (X axis) | 360 mm/min (14.2 in/min) |
| Required ambient temperature | 5–40°C (41–104°F) |
| Weight | 45 kg (100 lbs) |
| Integration with external safety devices | YES |
| * Movement range can be customized upon customer’s request. |
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