A5 MIG Rail System 2500 is the most cost efficient way to improve productivity in mechanized MIG/MAG welding. The system has an inbuilt weaving and rail fastening mechanism with magnets or with vacuum suction cups. With the system you can achieve significant savings for all applications where the weld lengths exceed 2 m or in case of multi-layer welds. In mechanized welding, the welding carriage carries the gun (instead of being held in the operator's hand), making the arc movement accurate and steady. The setup includes the FastMig M 420, a top of the line welder with unique WISE welding application software. The smart WISE processes provide significant improvements in welding production efficiency.
A3 MIG Rail System 2500 is a simple and compact battery-driven solution for mechanized MIG welding and thermal cutting for applications where weaving is not needed. In mechanized welding, instead of welding by hand, the welding carriage carries the gun, making the arc movement steady. The handy system is an easy and cost effective choice for weld lengths exceeding 2 m as well as multi-layer welds. It is suitable for welding thick plates in medium-to-heavy industries, e.g. in shipbuilding, offshore, and general fabrication. The system can also be used for plasma or oxy-fuel cutting. The smart WiseFusion process provides significant additional improvements in welding production efficiency.
Light mechanization is the most efficient way of improving welding productivity at shipyards and metal workshops. MagTrac F 61 offers easy start-up in mechanized welding and requires no special expertise, as it is operated similar to any ordinary welding machine. The carriage-integrated LCD control panel enables full process control. While the carriage performs the heavy work, the welder can concentrate on monitoring the process and quality. MagTrac F 61 is compatible with Kemppi's Wise™ welding processes, which allow you to further increase your welding productivity and quality. The carriage can easily be moved from one location to another. With MagTrac F 61 you don’t need auxiliary control cables or transformers, because everything is fully integrated in one cable.
MagTrac F 61 is sold in packages that contain the carriage unit, power source, wire feeder, welding gun for mechanized welding, and the necessary cables. You can optionally select a package that includes a SuperSnake subfeeder to get up to 25 meters of extra reach.
A5 MIG Orbital System 1500 is a complete set of welding mechanization and welding equipment for circumferential joint welding. Suitable for pipe and tube sizes up to an outer diameter of 1500 mm. With integrated Kemppi special processes the system is efficient from root pass to all filler layers, saving up to 50 % in labor and filler costs. All relevant welding parameters can be handled from one single integrated remote controller.
A7 MIG Welder 450 is the state-of-the-art solution for robotic arc welding, ideal for integration with any robot brand. It is a complete, perfectly balanced process package that includes a welding gun, wire feeder, power source, and cooling unit. The equipment is designed to meet the highest Kemppi standards, which guarantee reliable welding performance with no compromises. The Kemppi Wise software provides added value for customers by significantly improving welding speed, boosting production efficiency, and enabling the same equipment to be used for a variety of welding tasks. The system's modern, browser-based user interface allows easy access to the power source from a standard computer with a regular browser. This enables unprecedented savings in setup time and provides quality control benefits throughout the equipment’s life cycle.
If you are looking for a productive and reliable robotic welding solution, we have just the thing for you. The compact and powerful KempArc SYN 500 is designed for synergic MIG/MAG welding automation. Its excellent arc characteristics will deliver high quality welds. The robot interface can be realized with all common fieldbus protocols. KempArc SYN 500 is especially well suited for cost-effective retrofit cases and heavy duty applications, delivering 430 A at 100% duty cycle. It is available both in analogue and digital models for integration with different robotic control systems.
KempArc Pulse 350 is a modular pulsed MIG/MAG welding automation system that offers productivity, flexibility, and much more. By combining the reliable and consistent weld quality of robotic welding with KempArc Pulse 350’s excellent arc characteristics and fast communication with all common fieldbus protocols, you are able to boost your production to a whole new level. In addition, you are able to unlock the full potential of Kemppi Wise welding processes for automated welding. They offer additional productivity boost in thin sheet as well as heavy duty applications. KempArc Pulse 350 is available both in analogue and digital models for integration with different robotic control systems.
Replacing single-wire welding with dual-wire tandem welding is an efficient way to increase welding speed and productivity, and also reduce costs. Suiting a wide range of welding applications from heavy duty welding to thin sheet fabrication, KempArc Pulse TCS (Tandem Control System) is able to increase productivity between 40 and 80% over single-wire process in a reliable way. The intelligent TCS software solutions provide easy system setup and automatic arc regulation, achieving significant welding speed increase and consistent welding quality. As the arcs are actively monitored and controlled separately by the TCS software, it is possible to precisely adjust them independently from each other. The trail arc continuously monitors the lead arc and adjusts itself accordingly, resulting in several performance benefits.
KempArc Pulse TCS can be delivered with a welding torch option of your choice, either normal or push-pull model specially designed for tandem MIG/MAG welding. For monitoring welding parameters from a distance and freedom to position the power sources in a space-efficient way, you can either use the KF 62 remote control pendant, or KempArc Browser, an optional software application that offers a web interface to KempArc equipment.